Production with the highest standards
We manufacture enameled and copper wires in our factory using advanced equipment and high-quality raw materials in accordance with international standards. Our processes are designed to ensure precision, strength and superior performance.
Close monitoring of the production process
The production process is continuously monitored step by step to ensure flawless quality. We use advanced machine control systems to check the thickness, coating uniformity, electrical conductivity and mechanical strength of the wires.
Inspection during production
During production, random sampling is carried out to check the insulation thickness, surface quality and physical properties of the wire. All final products undergo rigorous quality control tests to confirm the required standards.
Strict quality control tests
Using the most advanced laboratory equipment, we examine the wires we produce mechanically, electrically, thermally and chemically. Some of the tests we perform include:
Quality Assurance Team and Production Standards
Our factory has a dedicated quality assurance team that oversees all stages of production, ensuring that all products meet the established quality standards before being shipped to customers.
Our commitment to continuous and sustainable improvement
We continuously collect customer feedback and improve quality control processes to always deliver a reliable, durable product that meets the latest global standards.
Quality control tests
|
name of the test |
Description |
Test name |
|---|---|---|
|
Diameter Measurement |
Measuring the diameter of enameled and bare copper wires using a micrometer. |
Diameter Measurement |
|
Jerk Test |
Evaluating enamel adhesion and its resistance by sudden stretching. |
Jerk Test |
|
Mandrel |
Assessing the insulation’s resistance when wrapped around a mandrel without cracking. |
Mandrel |
|
Elongation |
Measuring the wire’s elongation percentage at the breaking point. |
Elongation |
|
Spring Back |
Measuring the return angle of the wire after compression under a specific force. |
Spring Back |
|
Peel Test |
Examining the adhesion strength of the enamel coating on the conductor surface. |
Peel Test |
|
Abrasion |
Evaluating the wire’s resistance to scratches using a hard object. |
Abrasion |
|
Electrical Resistance |
Measuring the electrical resistance of one meter of enameled wire. |
Electrical Resistance |
|
HVC |
Inspecting the uniformity and defect-free coating of the insulation. |
HVC |
|
Pin Hole |
Checking for the presence of any defects or pinholes in the insulation. |
Pin Hole |
|
Breakdown Voltage |
Determining the maximum voltage the enameled wire can withstand before insulation failure. |
Breakdown Voltage |
|
Heat Shock |
Identifying the thermal class of the insulation by testing heat resistance. |
Heat Shock |
|
Cut Through |
Evaluating the insulation’s resistance to high temperatures and pressure without softening. |
Cut Through |
|
Tangent Delta |
Measuring dielectric losses of the wire during temperature increase. |
Tangent Delta |